Towards the automation of woven fabric draping via reinforcement learning and Extended Position Based Dynamics

Sophia Keller, Franz Maier, Roland Markus Hinterhölzl, Patrick M. Blies, Ulrich Kuenzer, Yassine El Manyari, Markus G. R. Sause, Marcel Wasserer

Research output: Contribution to journalArticlepeer-review

Abstract

The draping process in the preforming stage of composite manufacturing is
very cost- and time-expensive and requires substantial manual labor. One
strategy towards automation is the use of collaborative robots. Recent advances
in AI have made it possible to train robots on difficult real-world tasks
with reinforcement learning. However, training a robot using reinforcement
learning is practically challenging and leveraging simulation is often the only
option to use reinforcement learning in real-world settings at all. Existing FE
models, which are commonly used for optimization of preforming processes,
are too slow for reinforcement learning training. We addressed this issue
by developing an XPBD-based surrogate model, drastically reducing simulation
times compared to a classic FE model. With the achieved speedup, the
training of a reinforcement learning agent became feasible and a draping trajectory
could successfully be transferred to a real-world cobot, demonstrating the potential and capabilities of this innovative approach.
Original languageEnglish
Pages (from-to)336-350
Number of pages15
JournalJournal of Manufacturing Processes
Volume141
Issue number141
DOIs
Publication statusPublished - 6 Mar 2025

Keywords

  • Artificial Intelligence
  • Composite preforming
  • Digital twin
  • Draping simulation
  • Extended Position Based Dynamics
  • Reinforcement learning
  • Surrogate model

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